FreeCAD/src/Mod/Path/PathScripts/PathUtils.py
2017-02-27 11:32:47 +01:00

894 lines
33 KiB
Python

# -*- coding: utf-8 -*-
# ***************************************************************************
# * *
# * Copyright (c) 2014 Dan Falck <ddfalck@gmail.com> *
# * *
# * This program is free software; you can redistribute it and/or modify *
# * it under the terms of the GNU Lesser General Public License (LGPL) *
# * as published by the Free Software Foundation; either version 2 of *
# * the License, or (at your option) any later version. *
# * for detail see the LICENCE text file. *
# * *
# * This program is distributed in the hope that it will be useful, *
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
# * GNU Library General Public License for more details. *
# * *
# * You should have received a copy of the GNU Library General Public *
# * License along with this program; if not, write to the Free Software *
# * Foundation, Inc., 59 Temple Place, Suite 330, Boston, MA 02111-1307 *
# * USA *
# * *
# ***************************************************************************
'''PathUtils -common functions used in PathScripts for filterig, sorting, and generating gcode toolpath data '''
import FreeCAD
import FreeCADGui
import Part
import math
# import Draft
# import Path
# import TechDraw
from DraftGeomUtils import geomType
# from DraftGeomUtils import findWires
# import DraftVecUtils
import PathScripts
from PathScripts import PathJob
# import itertools
import numpy
def cleanedges(splines, precision):
'''cleanedges([splines],precision). Convert BSpline curves, Beziers, to arcs that can be used for cnc paths.
Returns Lines as is. Filters Circle and Arcs for over 180 degrees. Discretizes Ellipses. Ignores other geometry. '''
edges = []
for spline in splines:
if geomType(spline) == "BSplineCurve":
arcs = spline.Curve.toBiArcs(precision)
for i in arcs:
edges.append(Part.Edge(i))
elif geomType(spline) == "BezierCurve":
newspline = spline.Curve.toBSpline()
arcs = newspline.toBiArcs(precision)
for i in arcs:
edges.append(Part.Edge(i))
elif geomType(spline) == "Ellipse":
edges = curvetowire(spline, 1.0) # fixme hardcoded value
elif geomType(spline) == "Circle":
arcs = filterArcs(spline)
for i in arcs:
edges.append(Part.Edge(i))
elif geomType(spline) == "Line":
edges.append(spline)
elif geomType(spline) == "LineSegment":
edges.append(spline)
else:
pass
return edges
def curvetowire(obj, steps):
'''adapted from DraftGeomUtils, because the discretize function changed a bit '''
points = obj.copy().discretize(Distance=eval('steps'))
p0 = points[0]
edgelist = []
for p in points[1:]:
edge = Part.makeLine((p0.x, p0.y, p0.z), (p.x, p.y, p.z))
edgelist.append(edge)
p0 = p
return edgelist
# fixme set at 4 decimal places for testing
def fmt(val): return format(val, '.4f')
# def getProjected(shape,direction):
# "returns projected edges from a shape and a direction"
# import Part,Drawing
# edges = []
# groups = Drawing.projectEx(shape,direction)
# for g in groups[0:5]:
# if g:
# edges.append(g)
# # if hasattr(obj,"Tessellation") and obj.Tessellation:
# # return DraftGeomUtils.cleanProjection(Part.makeCompound(edges),obj.Tessellation,obj.SegmentLength)
# # else:
# return Part.makeCompound(edges)
# def silhouette(obj):
# from FreeCAD import Vector
# s = getProjected(obj.Shape, Vector(0,0,1))
# w = TechDraw.findOuterWire(s.Edges)
# return w
# def isSameEdge(e1, e2):
# """isSameEdge(e1,e2): return True if the 2 edges are both lines or arcs/circles and have the same
# points - inspired by Yorik's function isSameLine"""
# if not (isinstance(e1.Curve, Part.Line) or isinstance(e1.Curve, Part.Circle)):
# return False
# if not (isinstance(e2.Curve, Part.Line) or isinstance(e2.Curve, Part.Circle)):
# return False
# if type(e1.Curve) != type(e2.Curve):
# return False
# if isinstance(e1.Curve, Part.Line):
# if (DraftVecUtils.equals(e1.Vertexes[0].Point, e2.Vertexes[0].Point)) and \
# (DraftVecUtils.equals(e1.Vertexes[-1].Point, e2.Vertexes[-1].Point)):
# return True
# elif (DraftVecUtils.equals(e1.Vertexes[-1].Point, e2.Vertexes[0].Point)) and \
# (DraftVecUtils.equals(e1.Vertexes[0].Point, e2.Vertexes[-1].Point)):
# return True
# if isinstance(e1.Curve, Part.Circle):
# center = False
# radius = False
# endpts = False
# if e1.Curve.Center == e2.Curve.Center:
# center = True
# if e1.Curve.Radius == e2.Curve.Radius:
# radius = True
# if (DraftVecUtils.equals(e1.Vertexes[0].Point, e2.Vertexes[0].Point)) and \
# (DraftVecUtils.equals(e1.Vertexes[-1].Point, e2.Vertexes[-1].Point)):
# endpts = True
# elif (DraftVecUtils.equals(e1.Vertexes[-1].Point, e2.Vertexes[0].Point)) and \
# (DraftVecUtils.equals(e1.Vertexes[0].Point, e2.Vertexes[-1].Point)):
# endpts = True
# if (center and radius and endpts):
# return True
# return False
def segments(poly):
''' A sequence of (x,y) numeric coordinates pairs '''
return zip(poly, poly[1:] + [poly[0]])
# def is_clockwise(obj):
# '''tests if a wire or Path is clockwise'''
# sum = 0
# if isinstance(obj, Part.Wire):
# for first, second in itertools.izip(obj.Edges, obj.Edges[1:]):
# sum = (second.Vertexes[0].X - first.Vertexes[0].X) * (second.Vertexes[0].Y + first.Vertexes[0].Y)
# sum += (obj.Edges[0].Vertexes[0].X - obj.Edges[-1].Vertexes[0].X) * (obj.Edges[0].Vertexes[0].Y + obj.Edges[-1].Vertexes[0].Y)
# elif isinstance(obj, Path.Path):
# movecommands = ['G1', 'G01', 'G2', 'G02', 'G3', 'G03']
# lastLocation = {'Y': 0, 'X': 0, 'Z': 0.0}
# currLocation = {'Y': 0, 'X': 0, 'Z': 0.0}
# sum = 0
# for curCommand in obj.Commands:
# if curCommand.Name in movecommands:
# lastLocation.update(currLocation)
# currLocation.update(curCommand.Parameters)
# sum += (currLocation["X"] - lastLocation["X"]) * (currLocation["Y"] + lastLocation["Y"])
# sum += (0 - lastLocation["X"]) * (0 + lastLocation["Y"])
# return sum >= 0
def loopdetect(obj, edge1, edge2):
'''
Returns a loop wire that includes the two edges.
Useful for detecting boundaries of negative space features ie 'holes'
If a unique loop is not found, returns None
'''
candidates = []
for wire in obj.Shape.Wires:
for e in wire.Edges:
if e.hashCode() == edge1.hashCode():
candidates.append((wire.hashCode(),wire))
if e.hashCode() == edge2.hashCode():
candidates.append((wire.hashCode(),wire))
loop = set([x for x in candidates if candidates.count(x) > 1]) #return the duplicate item
if len(loop) != 1:
return None
loopwire = next(x for x in loop)[1]
return loopwire
# def check_clockwise(poly):
# '''
# check_clockwise(poly) a function for returning a boolean if the selected wire is clockwise or counter clockwise
# based on point order. poly = [(x1,y1),(x2,y2),(x3,y3)]
# '''
# clockwise = False
# if (sum(x0 * y1 - x1 * y0 for ((x0, y0), (x1, y1)) in segments(poly))) < 0:
# clockwise = not clockwise
# return clockwise
def filterArcs(arcEdge):
'''filterArcs(Edge) -used to split arcs that over 180 degrees. Returns list '''
s = arcEdge
if isinstance(s.Curve, Part.Circle):
splitlist = []
angle = abs(s.LastParameter - s.FirstParameter)
# overhalfcircle = False
goodarc = False
if (angle > math.pi):
pass
# overhalfcircle = True
else:
goodarc = True
if not goodarc:
arcstpt = s.valueAt(s.FirstParameter)
arcmid = s.valueAt(
(s.LastParameter - s.FirstParameter) * 0.5 + s.FirstParameter)
arcquad1 = s.valueAt((s.LastParameter - s.FirstParameter)
* 0.25 + s.FirstParameter) # future midpt for arc1
arcquad2 = s.valueAt((s.LastParameter - s.FirstParameter)
* 0.75 + s.FirstParameter) # future midpt for arc2
arcendpt = s.valueAt(s.LastParameter)
# reconstruct with 2 arcs
arcseg1 = Part.ArcOfCircle(arcstpt, arcquad1, arcmid)
arcseg2 = Part.ArcOfCircle(arcmid, arcquad2, arcendpt)
eseg1 = arcseg1.toShape()
eseg2 = arcseg2.toShape()
splitlist.append(eseg1)
splitlist.append(eseg2)
else:
splitlist.append(s)
elif isinstance(s.Curve, Part.LineSegment):
pass
return splitlist
def reverseEdge(e):
if geomType(e) == "Circle":
arcstpt = e.valueAt(e.FirstParameter)
arcmid = e.valueAt((e.LastParameter - e.FirstParameter) * 0.5 + e.FirstParameter)
arcendpt = e.valueAt(e.LastParameter)
arcofCirc = Part.ArcOfCircle(arcendpt, arcmid, arcstpt)
newedge = arcofCirc.toShape()
elif geomType(e) == "LineSegment" or geomType(e) == "Line":
stpt = e.valueAt(e.FirstParameter)
endpt = e.valueAt(e.LastParameter)
newedge = Part.makeLine(endpt, stpt)
return newedge
# def edge_to_path(lastpt, edge, Z, hf=2.0):
# if isinstance(edge.Curve, Part.Circle):
# # FreeCAD.Console.PrintMessage("arc\n")
# arcstartpt = edge.valueAt(edge.FirstParameter)
# midpt = edge.valueAt(
# (edge.FirstParameter + edge.LastParameter) * 0.5)
# arcendpt = edge.valueAt(edge.LastParameter)
# # arcchkpt = edge.valueAt(edge.LastParameter * .99)
# if DraftVecUtils.equals(lastpt, arcstartpt):
# startpt = arcstartpt
# endpt = arcendpt
# else:
# startpt = arcendpt
# endpt = arcstartpt
# center = edge.Curve.Center
# relcenter = center.sub(lastpt)
# # FreeCAD.Console.PrintMessage("arc startpt= " + str(startpt)+ "\n")
# # FreeCAD.Console.PrintMessage("arc midpt= " + str(midpt)+ "\n")
# # FreeCAD.Console.PrintMessage("arc endpt= " + str(endpt)+ "\n")
# arc_cw = check_clockwise(
# [(startpt.x, startpt.y), (midpt.x, midpt.y), (endpt.x, endpt.y)])
# # FreeCAD.Console.PrintMessage("arc_cw="+ str(arc_cw)+"\n")
# if arc_cw:
# output = "G2"
# else:
# output = "G3"
# output += " X" + str(fmt(endpt.x)) + " Y" + \
# str(fmt(endpt.y)) + " Z" + str(fmt(Z)) + " F" + str(hf)
# output += " I" + str(fmt(relcenter.x)) + " J" + \
# str(fmt(relcenter.y)) + " K" + str(fmt(relcenter.z))
# output += "\n"
# lastpt = endpt
# # FreeCAD.Console.PrintMessage("last pt arc= " + str(lastpt)+ "\n")
# else:
# point = edge.Vertexes[-1].Point
# if DraftVecUtils.equals(point, lastpt): # edges can come flipped
# point = edge.Vertexes[0].Point
# output = "G1 X" + str(fmt(point.x)) + " Y" + str(fmt(point.y)) + \
# " Z" + str(fmt(Z)) + " F" + str(hf) + "\n"
# lastpt = point
# # FreeCAD.Console.PrintMessage("line\n")
# # FreeCAD.Console.PrintMessage("last pt line= " + str(lastpt)+ "\n")
# return lastpt, output
# def convert(toolpath, Z=0.0, PlungeAngle=90.0, Zprevious=None, StopLength=None, vf=1.0, hf=2.0) :
# '''convert(toolpath,Z=0.0,vf=1.0,hf=2.0,PlungeAngle=90.0,Zprevious=None,StopLength=None) Converts lines and arcs to G1,G2,G3 moves. Returns a string.'''
# if PlungeAngle != 90.0:
# if Zprevious is None:
# raise Exception("Cannot use PlungeAngle != 90.0 degrees without parameter Zprevious")
# tanA = math.tan(math.pi * PlungeAngle / 180.0)
# minA = (Zprevious - Z) / sum(edge.Length for edge in toolpath)
# if tanA < minA:
# tanA = minA
# #FreeCAD.Console.PrintMessage('Increasing ramp angle to {0} degrees, to be able to make a full round\n'.format(math.atan(tanA) * 180.0 / math.pi))
# else:
# Zprevious = Z
# lastpt = None
# output = ""
# path_length = 0.0
# Z_cur = Zprevious
# # create the path from the offset shape
# for edge in toolpath:
# if not lastpt:
# # set the first point
# lastpt = edge.Vertexes[0].Point
# # FreeCAD.Console.PrintMessage("last pt= " + str(lastpt)+ "\n")
# output += "G1 X" + str(fmt(lastpt.x)) + " Y" + str(fmt(lastpt.y)) + \
# " Z" + str(fmt(Z_cur)) + " F" + str(vf) + "\n"
# if StopLength:
# if path_length + edge.Length > StopLength:
# # have to split current edge in two
# t0 = edge.FirstParameter
# t1 = edge.LastParameter
# dL = StopLength - path_length
# t = t0 + (t1 - t0) * dL / edge.Length
# assert(t0 < t < t1)
# edge = edge.split(t).Edges[0]
# path_length = StopLength
# else:
# path_length += edge.Length
# else:
# path_length += edge.Length
# if Z_cur > Z:
# Z_next = Zprevious - path_length * tanA
# if Z_next < Z:
# # have to split current edge in two
# t0 = edge.FirstParameter
# t1 = edge.LastParameter
# dZ = Z_cur - Z
# t = t0 + (t1 - t0) * (dZ / tanA) / edge.Length
# assert(t0 < t < t1)
# subwire = edge.split(t)
# assert(len(subwire.Edges) == 2)
# Z_cur = Z
# lastpt, codes = edge_to_path(lastpt, subwire.Edges[0], Z_cur, hf)
# output += codes
# edge = subwire.Edges[1]
# else:
# Z_cur = Z_next
# lastpt, codes = edge_to_path(lastpt, edge, Z_cur, hf)
# output += codes
# if StopLength:
# if path_length >= StopLength:
# break
# return output
# def SortPath(wire, Side, radius, clockwise, firstedge=None, SegLen=0.5):
# '''SortPath(wire,Side,radius,clockwise,firstedge=None,SegLen =0.5) Sorts the wire and reverses it, if needed. Splits arcs over 180 degrees in two. Returns the reordered offset of the wire. '''
# if firstedge:
# edgelist = wire.Edges[:]
# if wire.isClosed():
# elindex = None
# n = 0
# for e in edgelist:
# if isSameEdge(e, firstedge):
# # FreeCAD.Console.PrintMessage('found first edge\n')
# elindex = n
# n = n + 1
# l1 = edgelist[:elindex]
# l2 = edgelist[elindex:]
# newedgelist = l2 + l1
# if clockwise:
# newedgelist.reverse()
# last = newedgelist.pop(-1)
# newedgelist.insert(0, last)
# preoffset = []
# for e in newedgelist:
# if clockwise:
# r = reverseEdge(e)
# preoffset.append(r)
# else:
# preoffset.append(e)
# sortedpreoff = Part.__sortEdges__(preoffset)
# wire = Part.Wire(sortedpreoff)
# #wire = findWires(sortedpreoff)[0]
# else:
# sortedpreoff = Part.__sortEdges__(edgelist)
# wire = Part.Wire(sortedpreoff)
# #wire = findWires(sortedpreoff)[0]
# edgelist = []
# for e in wire.Edges:
# if geomType(e) == "Circle":
# arclist = filterArcs(e)
# for a in arclist:
# edgelist.append(a)
# elif geomType(e) == "LineSegment":
# edgelist.append(e)
# elif geomType(e) == "BSplineCurve" or \
# geomType(e) == "BezierCurve" or \
# geomType(e) == "Ellipse":
# edgelist.append(Part.Wire(curvetowire(e, (SegLen))))
# #newwire = Part.Wire(edgelist)
# sortededges = Part.__sortEdges__(edgelist)
# newwire = findWires(sortededges)[0]
# if is_clockwise(newwire) is not clockwise:
# newwire.reverse()
# if Side == 'Left':
# # we use the OCC offset feature
# offset = newwire.makeOffset(radius) # tool is outside line
# elif Side == 'Right':
# offset = newwire.makeOffset(-radius) # tool is inside line
# else:
# if wire.isClosed():
# offset = newwire.makeOffset(0.0)
# else:
# offset = newwire
# offset.reverse()
# return offset
# def MakePath(wire, Side, radius, clockwise, ZClearance, StepDown, ZStart,
# ZFinalDepth, firstedge=None, PathClosed=True, SegLen=0.5,
# VertFeed=1.0, HorizFeed=2.0, VertJog=1.0, HorizJog = 2.0, PlungeAngle=90.0):
# ''' makes the path - just a simple profile for now '''
# offset = SortPath(wire, Side, radius, clockwise, firstedge, SegLen=SegLen)
# if len(offset.Edges) == 0:
# return ""
# toolpath = offset.Edges[:]
# paths = ""
# paths += "G0 Z" + str(ZClearance) + "F " + fmt(VertJog) + "\n"
# first = toolpath[0].Vertexes[0].Point
# paths += "G0 X" + str(fmt(first.x)) + "Y" + str(fmt(first.y)) + "F " + fmt(HorizJog) + "\n"
# Zprevious = ZStart
# ZCurrent = ZStart - StepDown
# while ZCurrent > ZFinalDepth:
# paths += convert(toolpath, Z=ZCurrent, Zprevious=Zprevious, PlungeAngle=PlungeAngle,
# vf=VertFeed, hf=HorizFeed)
# if not PathClosed:
# paths += "G0 Z" + str(ZClearance) + "F " + fmt(VertJog)
# paths += "G0 X" + str(fmt(first.x)) + "Y" + \
# str(fmt(first.y)) + "F " + fmt(HorizJog) + "\n"
# Zprevious = ZCurrent
# ZCurrent = ZCurrent - abs(StepDown)
# # do the final Z value
# paths += convert(toolpath, Z=ZFinalDepth, Zprevious=Zprevious, PlungeAngle=PlungeAngle,
# vf=VertFeed, hf=HorizFeed)
# # when plunging with != 90 degree we have to do one last pass to clear the remaining ramp
# if PlungeAngle != 90.0:
# tanA = math.tan(math.pi * PlungeAngle / 180.0)
# if tanA <= 0.0:
# StopLength=None
# else:
# StopLength=abs(StepDown/tanA)
# paths += convert(toolpath, Z=ZFinalDepth, Zprevious=Zprevious, StopLength=StopLength,
# vf=VertFeed, hf=HorizFeed)
# paths += "G0 Z" + str(ZClearance) + "F " + fmt(VertJog) + "\n"
# return paths
# the next two functions are for automatically populating tool
# numbers/height offset numbers based on previously active toolnumbers
def changeTool(obj, job):
tlnum = 0
for p in job.Group:
if not hasattr(p, "Group"):
if isinstance(p.Proxy, PathScripts.PathLoadTool.LoadTool) and p.ToolNumber > 0:
tlnum = p.ToolNumber
if p == obj:
return tlnum
elif hasattr(p, "Group"):
for g in p.Group:
if isinstance(g.Proxy, PathScripts.PathLoadTool.LoadTool):
tlnum = g.ToolNumber
if g == obj:
return tlnum
def getLastToolLoad(obj):
# This walks up the hierarchy and tries to find the closest preceding
# toolchange.
import PathScripts
tc = None
lastfound = None
try:
child = obj
parent = obj.InList[0]
except:
parent = None
while parent is not None:
if hasattr(parent, 'Group'):
sibs = parent.Group
for g in sibs:
if hasattr(g, 'Proxy'):
if isinstance(g.Proxy, PathScripts.PathLoadTool.LoadTool):
lastfound = g
if g == child:
tc = lastfound
if tc is None:
try:
child = parent
parent = parent.InList[0]
except:
parent = None
else:
return tc
if tc is None:
for g in FreeCAD.ActiveDocument.Objects: # top level object
try:
if isinstance(g.Proxy, PathScripts.PathLoadTool.LoadTool):
lastfound = g
if g == obj:
tc = lastfound
except:
continue
return tc
# def getToolControllers(obj):
# controllers = []
# try:
# parent = obj.InList[0]
# except:
# parent = None
# if parent is not None and hasattr(parent, 'Group'):
# sibs = parent.Group
# for g in sibs:
# if isinstance(g.Proxy, PathScripts.PathLoadTool.LoadTool):
# controllers.append(g.Name)
# return controllers
def findParentJob(obj):
'''retrieves a parent job object for an operation or other Path object'''
for i in obj.InList:
if isinstance(i.Proxy, PathScripts.PathJob.ObjectPathJob):
return i
if i.TypeId == "Path::FeaturePython" or i.TypeId == "Path::FeatureCompoundPython":
grandParent = findParentJob(i)
if grandParent is not None:
return grandParent
return None
def getTool(obj, number=0):
"retrieves a tool from a hosting object with a tooltable, if any"
job = findParentJob(obj)
if job is not None:
return job.Tooltable.getTool(number)
return None
def GetJobs(jobname = None):
'''returns all jobs in the current document. If name is given, returns that job'''
jobs = []
for o in FreeCAD.ActiveDocument.Objects:
if "Proxy" in o.PropertiesList:
if isinstance(o.Proxy, PathJob.ObjectPathJob):
if jobname is not None:
if o.Name == jobname:
jobs.append(o)
else:
jobs.append(o)
return jobs
def addToJob(obj, jobname = None):
if jobname is not None:
jobs = GetJobs(jobname)
if len(jobs) == 1:
job = jobs[0]
else:
FreeCAD.Console.PrintError("Didn't find the job")
return None
else:
jobs = GetJobs()
if len(jobs) == 0:
job = PathJob.CommandJob.Create()
elif len(jobs) == 1:
job = jobs[0]
else:
#form = FreeCADGui.PySideUic.loadUi(FreeCAD.getHomePath() + "Mod/Path/DlgJobChooser.ui")
form = FreeCADGui.PySideUic.loadUi(":/panels/DlgJobChooser.ui")
mylist = [i.Name for i in jobs]
form.cboProject.addItems(mylist)
r = form.exec_()
if r is False:
return None
else:
print(form.cboProject.currentText())
job = [i for i in jobs if i.Name == form.cboProject.currentText()][0]
g = job.Group
g.append(obj)
job.Group = g
return job
# def getLastZ(obj):
# ''' find the last z value in the job '''
# lastZ = ""
# for g in obj.Group:
# for c in g.Path.Commands:
# for n in c.Parameters:
# if n == 'Z':
# lastZ = c.Parameters['Z']
# return lastZ
def rapid(x=None, y=None, z=None):
""" Returns gcode string to perform a rapid move."""
retstr = "G00"
if (x is not None) or (y is not None) or (z is not None):
if (x is not None):
retstr += " X" + str("%.4f" % x)
if (y is not None):
retstr += " Y" + str("%.4f" % y)
if (z is not None):
retstr += " Z" + str("%.4f" % z)
else:
return ""
return retstr + "\n"
def feed(x=None, y=None, z=None, horizFeed=0, vertFeed=0):
""" Return gcode string to perform a linear feed."""
global feedxy
retstr = "G01 F"
if(x is None) and (y is None):
retstr += str("%.4f" % horizFeed)
else:
retstr += str("%.4f" % vertFeed)
if (x is not None) or (y is not None) or (z is not None):
if (x is not None):
retstr += " X" + str("%.4f" % x)
if (y is not None):
retstr += " Y" + str("%.4f" % y)
if (z is not None):
retstr += " Z" + str("%.4f" % z)
else:
return ""
return retstr + "\n"
def arc(cx, cy, sx, sy, ex, ey, horizFeed=0, ez=None, ccw=False):
"""
Return gcode string to perform an arc.
Assumes XY plane or helix around Z
Don't worry about starting Z- assume that's dealt with elsewhere
If start/end radii aren't within eps, abort.
cx, cy -- arc center coordinates
sx, sy -- arc start coordinates
ex, ey -- arc end coordinates
ez -- ending Z coordinate. None unless helix.
horizFeed -- horiz feed speed
ccw -- arc direction
"""
eps = 0.01
if (math.sqrt((cx - sx)**2 + (cy - sy)**2) - math.sqrt((cx - ex)**2 + (cy - ey)**2)) >= eps:
print("ERROR: Illegal arc: Start and end radii not equal")
return ""
retstr = ""
if ccw:
retstr += "G03 F" + str(horizFeed)
else:
retstr += "G02 F" + str(horizFeed)
retstr += " X" + str("%.4f" % ex) + " Y" + str("%.4f" % ey)
if ez is not None:
retstr += " Z" + str("%.4f" % ez)
retstr += " I" + str("%.4f" % (cx - sx)) + " J" + str("%.4f" % (cy - sy))
return retstr + "\n"
def helicalPlunge(plungePos, rampangle, destZ, startZ, toold, plungeR, horizFeed):
"""
Return gcode string to perform helical entry move.
plungePos -- vector of the helical entry location
destZ -- the lowest Z position or milling level
startZ -- Starting Z position for helical move
rampangle -- entry angle
toold -- tool diameter
plungeR -- the radius of the entry helix
"""
# toold = self.radius * 2
helixCmds = "(START HELICAL PLUNGE)\n"
if(plungePos is None):
raise Exception("Helical plunging requires a position!")
return None
helixX = plungePos.x + toold/2 * plungeR
helixY = plungePos.y
helixCirc = math.pi * toold * plungeR
dzPerRev = math.sin(rampangle/180. * math.pi) * helixCirc
# Go to the start of the helix position
helixCmds += rapid(helixX, helixY)
helixCmds += rapid(z=startZ)
# Helix as required to get to the requested depth
lastZ = startZ
curZ = max(startZ-dzPerRev, destZ)
done = False
while not done:
done = (curZ == destZ)
# NOTE: FreeCAD doesn't render this, but at least LinuxCNC considers it valid
# helixCmds += arc(plungePos.x, plungePos.y, helixX, helixY, helixX, helixY, ez = curZ, ccw=True)
# Use two half-helixes; FreeCAD renders that correctly,
# and it fits with the other code breaking up 360-degree arcs
helixCmds += arc(plungePos.x, plungePos.y, helixX, helixY, helixX - toold * plungeR, helixY, horizFeed, ez=(curZ + lastZ)/2., ccw=True)
helixCmds += arc(plungePos.x, plungePos.y, helixX - toold * plungeR, helixY, helixX, helixY, horizFeed, ez=curZ, ccw=True)
lastZ = curZ
curZ = max(curZ - dzPerRev, destZ)
return helixCmds
def rampPlunge(edge, rampangle, destZ, startZ):
"""
Return gcode string to linearly ramp down to milling level.
edge -- edge to follow
rampangle -- entry angle
destZ -- Final Z depth
startZ -- Starting Z depth
FIXME: This ramps along the first edge, assuming it's long
enough, NOT just wiggling back and forth by ~0.75 * toolD.
Not sure if that's any worse, but it's simpler
I think this should be changed to be limited to a maximum ramp size. Otherwise machine time will get longer than it needs to be.
"""
rampCmds = "(START RAMP PLUNGE)\n"
if(edge is None):
raise Exception("Ramp plunging requires an edge!")
return None
sPoint = edge.Vertexes[0].Point
ePoint = edge.Vertexes[1].Point
# Evidently edges can get flipped- pick the right one in this case
# FIXME: This is iffy code, based on what already existed in the "for vpos ..." loop below
if ePoint == sPoint:
# print "FLIP"
ePoint = edge.Vertexes[-1].Point
rampDist = edge.Length
rampDZ = math.sin(rampangle/180. * math.pi) * rampDist
rampCmds += rapid(sPoint.x, sPoint.y)
rampCmds += rapid(z=startZ)
# Ramp down to the requested depth
# FIXME: This might be an arc, so handle that as well
curZ = max(startZ-rampDZ, destZ)
done = False
while not done:
done = (curZ == destZ)
# If it's an arc, handle it!
if isinstance(edge.Curve, Part.Circle):
raise Exception("rampPlunge: Screw it, not handling an arc.")
# Straight feed! Easy!
else:
rampCmds += feed(ePoint.x, ePoint.y, curZ)
rampCmds += feed(sPoint.x, sPoint.y)
curZ = max(curZ - rampDZ, destZ)
return rampCmds
class depth_params:
'''calculates the intermediate depth values for various operations given the starting, ending, and stepdown parameters
(self, clearance_height, rapid_safety_space, start_depth, step_down, z_finish_depth, final_depth, [user_depths=None])
Note: if user_depths are supplied, only user_depths will be used.
clearance_height: Height to clear all obstacles
rapid_safety_space: Height to rapid between locations
start_depth: Top of Stock
step_down: Distance to step down between passes (always positive)
z_finish_step: Maximum amount of material to remove on the final pass
final_depth: Lowest point of the cutting operation
user_depths: List of specified depths
'''
def __init__(self, clearance_height, rapid_safety_space, start_depth, step_down, z_finish_step, final_depth, user_depths=None):
'''self, clearance_height, rapid_safety_space, start_depth, step_down, z_finish_depth, final_depth, [user_depths=None]'''
if z_finish_step > step_down:
raise ValueError('z_finish_step must be less than step_down')
self.clearance_height = clearance_height
self.rapid_safety_space = math.fabs(rapid_safety_space)
self.start_depth = start_depth
self.step_down = math.fabs(step_down)
self.z_finish_step = math.fabs(z_finish_step)
self.final_depth = final_depth
self.user_depths = user_depths
def get_depths(self, equalstep=False):
'''returns a list of depths to be used in order from first to last.
equalstep=True: all steps down before the finish pass will be equalized.'''
if self.user_depths is not None:
return self.user_depths
total_depth = self.start_depth - self.final_depth
if total_depth < 0:
return []
depths = [self.final_depth]
# apply finish step if necessary
if self.z_finish_step > 0:
if self.z_finish_step < total_depth:
depths.append(self.z_finish_step + self.final_depth)
else:
return depths
if equalstep:
depths += self.__equal_steps(self.start_depth, depths[-1], self.step_down)[1:]
else:
depths += self.__fixed_steps(self.start_depth, depths[-1], self.step_down)[1:]
depths.reverse()
return depths
def __equal_steps(self, start, stop, max_size):
'''returns a list of depths beginning with the bottom (included), ending
with the top (not included).
all steps are of equal size, which is as big as possible but not bigger
than max_size.'''
steps_needed = math.ceil((start - stop) / max_size)
depths = numpy.linspace(stop, start, steps_needed, endpoint=False)
return depths.tolist()
def __fixed_steps(self, start, stop, size):
'''returns a list of depths beginning with the bottom (included), ending
with the top (not included).
all steps are of size 'size' except the one at the bottom which can be
smaller.'''
fullsteps = int((start - stop) / size)
last_step = start - (fullsteps * size)
depths = numpy.linspace(last_step, start, fullsteps, endpoint=False)
if last_step == stop:
return depths.tolist()
else:
return [stop] + depths.tolist()